Ford Fiesta: Manual Transmission External Controls - 5-Speed Manual Transmission – B5/IB5/6-Speed Manual Transmission – B6 / External Controls. Diagnosis and Testing
Principles of Operation
Inspection and Verification
-
Verify the customer concern.
-
Visually inspect for obvious signs of mechanical damage.
-
Make sure that the gearshift cables are correctly routed and not under any tension from other components.
-
If an obvious cause for an observed or reported concern is
found, correct the cause (if possible) before proceeding to the next
step.
-
If the concern is not visually evident, verify the symptom and refer to the Symptom Chart.
Symptom Chart
Symptom |
Possible Sources |
Action |
- External controls do not operate freely.
|
- Gearshift cables incorrectly adjusted.
|
- ADJUST the gearshift cables.
REFER to: Gearshift
Cables - 1.6L Duratec-16V Ti-VCT (88kW/120PS) – Sigma, 5-Speed Manual
Transmission – B5A/5-Speed Manual Transmission – B5/IB5 (308-06
Manual Transmission External Controls - 5-Speed Manual Transmission –
B5/IB5/6-Speed Manual Transmission – B6, Removal and Installation).
REFER to: Gearshift Cables - 6-Speed Manual Transmission – B6
(308-06 Manual Transmission External Controls - 5-Speed Manual
Transmission – B5/IB5/6-Speed Manual Transmission – B6, Removal and
Installation).
|
|
- Selector mechanism damaged.
- Gearshift cables damaged.
|
|
Pinpoint Tests
PINPOINT TEST A: EXTERNAL CONTROLS DO NOT OPERATE FREELY
A1 CHECK THE GEARSHIFT LEVER |
-
Detach the gearshift cables from the gearshift lever.
Is the gearshift lever difficult to operate?
Yes |
Install a new gearshift lever. REFER to: Gearshift Lever
(308-06 Manual Transmission External Controls - 5-Speed Manual
Transmission – B5/IB5/6-Speed Manual Transmission – B6, Removal and
Installation).
|
|
A2 CHECK THE GEARSHIFT CABLES |
-
Attach the gearshift cables to the gearshift lever.
-
Detach the gearshift cables from the transmission.
Is the gearshift lever difficult to operate?
Yes |
Install new gearshift cables. REFER to: Gearshift
Cables - 1.6L Duratec-16V Ti-VCT (88kW/120PS) – Sigma, 5-Speed Manual
Transmission – B5A/5-Speed Manual Transmission – B5/IB5 (308-06
Manual Transmission External Controls - 5-Speed Manual Transmission –
B5/IB5/6-Speed Manual Transmission – B6, Removal and Installation).
REFER to: Gearshift Cables - 6-Speed Manual Transmission – B6
(308-06 Manual Transmission External Controls - 5-Speed Manual
Transmission – B5/IB5/6-Speed Manual Transmission – B6, Removal and
Installation).
|
No |
Install a new selector mechanism. REFER to: Selector Mechanism (308-03B Manual Transmission - 6-Speed Manual Transmission – B6, Removal and Installation).
|
|
Component Location
IB5
Item
Part Number
Description
1
7C4537C453
Gearshift lever
2
7E3957E395
Gearshift cable assembly
3
—
Gearshift cables grommet (part of 7E395)
4
W706131W706131
Gearshift cables grommet nuts
5
7C2817C281
Gearshift cable clip (1...
Adjustment
Position the gearshift in N position.
With the vehicle in N , position it on a hoist...
Other information:
Programming
WARNING:
Before beginning any service procedure in this
section, refer to Safety Warnings in section 100-00 General Information.
Failure to follow this instruction may result in serious personal
injury.
Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation)...
Removal
NOTE:
Removal steps in this procedure may contain installation details.
Remove the sunload sensor and disconnect the electrical connector.
Installation
To install, reverse the removal procedure...