Ford Fiesta: Front Drive Halfshafts / Outer Constant Velocity (CV) Joint Boot. Removal and Installation

Ford Fiesta 2014 - 2019 Service Manual / Driveline / Front Drive Halfshafts / Outer Constant Velocity (CV) Joint Boot. Removal and Installation

Special Tool(s) / General Equipment

205-343 (T95P-3514-A)
Installer, Constant Velocity Joint Boot Clamp
TKIT-1995-F
TKIT-1995-FM/FLM
TKIT-1995-LM/M

Materials

Name	Specification
Motorcraft® Constant Velocity Joint Grease XG-5	WSS-M1C258-A1

Removal

Remove the inner CV joint boot.
Refer to: Inner Constant Velocity (CV) Joint Boot (205-04 Front Drive Halfshafts, Removal and Installation).

Remove and discard the CV joint boot clamps.

Remove the outer CV joint boot.

Installation

NOTE: Grease sachet is supplied with boot kit.
Install the outer CV boot and apply grease to the inside of CV boot.
Material: Motorcraft® Constant Velocity Joint Grease / XG-5 (WSS-M1C258-A1)

NOTE: Grease sachet is supplied with boot kit.
Using the special tool, install the new CV boot clamps.
Use Special Service Tool: 205-343 (T95P-3514-A) Installer, Constant Velocity Joint Boot Clamp.

Install the inner CV joint boot.
Refer to: Inner Constant Velocity (CV) Joint Boot (205-04 Front Drive Halfshafts, Removal and Installation).

Inner Constant Velocity (CV) Joint Boot. Removal and Installation

S..

Halfshaft Bearing - 1.6L EcoBoost (132kW/180PS) – Sigma. Removal and Installation

Special Tool(s) / General Equipment 205-343 (T95P-3514-A) Installer, Constant Velocity Joint Boot ClampTKIT-1995-FTKIT-1995-FM/FLMTKIT-1995-LM/M 205-D064 (D84L-1123-A) Puller, Bearing Flat Headed Screw Driver Hydraulic Press Materials Name Specification Motorcraft® Constant Velocity Joint GreaseXG-5 WSS-M1C258-A1 ..

Other information:

Ford Fiesta 2014 - 2019 Service Manual: Clutch Pedal. Removal and Installation

Removal WARNING: Carefully read cautionary information on product label. For emergency medical information seek medical advice. In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in serious personal injury. ..

Ford Fiesta 2014 - 2019 Service Manual: Pyrotechnic Device Health and Safety Precautions. Description and Operation

WARNING: Service and handling of Pyrotechnic Components is restricted to qualified personnel. The required qualifications vary by region. Always observe local laws and legislative directives regarding Pyrotechnic Components service and handling. Failure to follow this instruction may result in serious personal injury or death. WARNING: Always carry a live a..

Brake Master Cylinder. Removal and Installation

Removal

NOTICE: If the fluid is spilled on the paintwork, the affected area must be immediately washed down with cold water.

NOTE: Removal steps in this procedure may contain installation details.

All vehicles

Remove the battery tray.
Refer to: Battery Tray - 1.6L Duratec-16V Ti-VCT (88kW/120PS) – Sigma (414-01 Battery, Mounting and Cables, Removal and Installation).
Refer to: Battery Tray - 1.6L EcoBoost (132kW/180PS) – Sigma (414-01 Battery, Mounting and Cables, Removal and Installation).
Disconnect the vacuum tube from the brake booster and detach the routing clip.