Ford Fiesta: Front Drive Halfshafts / Outer Constant Velocity (CV) Joint Boot. Removal and Installation

Ford Fiesta 2014 - 2019 Service Manual / Driveline / Front Drive Halfshafts / Outer Constant Velocity (CV) Joint Boot. Removal and Installation

Special Tool(s) / General Equipment

205-343 (T95P-3514-A)
Installer, Constant Velocity Joint Boot Clamp
TKIT-1995-F
TKIT-1995-FM/FLM
TKIT-1995-LM/M

Materials

Name	Specification
Motorcraft® Constant Velocity Joint Grease XG-5	WSS-M1C258-A1

Removal

Remove the inner CV joint boot.
Refer to: Inner Constant Velocity (CV) Joint Boot (205-04 Front Drive Halfshafts, Removal and Installation).

Remove and discard the CV joint boot clamps.

Remove the outer CV joint boot.

Installation

NOTE: Grease sachet is supplied with boot kit.
Install the outer CV boot and apply grease to the inside of CV boot.
Material: Motorcraft® Constant Velocity Joint Grease / XG-5 (WSS-M1C258-A1)

NOTE: Grease sachet is supplied with boot kit.
Using the special tool, install the new CV boot clamps.
Use Special Service Tool: 205-343 (T95P-3514-A) Installer, Constant Velocity Joint Boot Clamp.

Install the inner CV joint boot.
Refer to: Inner Constant Velocity (CV) Joint Boot (205-04 Front Drive Halfshafts, Removal and Installation).

Inner Constant Velocity (CV) Joint Boot. Removal and Installation

S..

Halfshaft Bearing - 1.6L EcoBoost (132kW/180PS) – Sigma. Removal and Installation

Special Tool(s) / General Equipment 205-343 (T95P-3514-A) Installer, Constant Velocity Joint Boot ClampTKIT-1995-FTKIT-1995-FM/FLMTKIT-1995-LM/M 205-D064 (D84L-1123-A) Puller, Bearing Flat Headed Screw Driver Hydraulic Press Materials Name Specification Motorcraft® Constant Velocity Joint GreaseXG-5 WSS-M1C258-A1 ..

Other information:

Ford Fiesta 2014 - 2019 Service Manual: Fuel Tank Pressure Sensor and Tube. Removal and Installation

Removal NOTE: Removal steps in this procedure may contain installation details. With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation). Disconnect the battery. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures). ..

Ford Fiesta 2014 - 2019 Service Manual: Rear Side Member Section - 5-Door. Removal and Installation

Special Tool(s) / General Equipment Resistance Spotwelding Equipment 8 mm Drill Bit MIG/MAG Welding Equipment Spot Weld Drill Bit Materials Name Specification Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM - Removal If required , dimensionally restore the vehicle to pre-accident condition. Refer to: Body..

Brake Master Cylinder. Removal and Installation

Removal

NOTICE: If the fluid is spilled on the paintwork, the affected area must be immediately washed down with cold water.

NOTE: Removal steps in this procedure may contain installation details.

All vehicles

Remove the battery tray.
Refer to: Battery Tray - 1.6L Duratec-16V Ti-VCT (88kW/120PS) – Sigma (414-01 Battery, Mounting and Cables, Removal and Installation).
Refer to: Battery Tray - 1.6L EcoBoost (132kW/180PS) – Sigma (414-01 Battery, Mounting and Cables, Removal and Installation).
Disconnect the vacuum tube from the brake booster and detach the routing clip.