Ford Fiesta: Front Drive Halfshafts / Halfshaft Bearing - 1.6L EcoBoost (132kW/180PS) – Sigma. Removal and Installation

Special Tool(s) / General Equipment

	205-343 (T95P-3514-A) Installer, Constant Velocity Joint Boot Clamp TKIT-1995-F TKIT-1995-FM/FLM TKIT-1995-LM/M
	205-D064 (D84L-1123-A) Puller, Bearing
Flat Headed Screw Driver
Hydraulic Press

Materials

Removal

1. Remove the front halfshaft RH .
   Refer to: Front Halfshaft RH (205-04 Front Drive Halfshafts, Removal and Installation).
   

1. Remove and discard the CV joint boot clamp.
   

1. Separate the tripod joint from the housing and wipeout all the grease.
   

1. Using the Bearing Puller and a suitable press, remove the intermediate shaft bearing.
   Use Special Service Tool: 205-D064 (D84L-1123-A)  Puller, Bearing.
   Use the General Equipment: Hydraulic Press

Installation

1. Using a hydraulic press, install the intermediate shaft bearing.
   Use the General Equipment: Hydraulic Press

1. 
   
   1. Apply the grease into the outer joint and CV joint boot.
      Material: Motorcraft® Constant Velocity Joint Grease / XG-5 (WSS-M1C258-A1)
   2. Connect the outer joint and CV joint boot.
      

1. 
   
   1. Insert a small flat-blade screwdriver under the boot seat to allow the air to escape.
      Use the General Equipment: Flat Headed Screw Driver
   2. Completely slide the intermediate shaft into the CV tripod housing until it bottoms out.
      
   3. Slide the intermediate shaft out 25mm (1 inch).
      
   4. Remove the screwdriver.
      

1. Using the special tool, install the new CV boot clamps.
   Use Special Service Tool: 205-343 (T95P-3514-A)  Installer, Constant Velocity Joint Boot Clamp.

1. Install the front RH halfshaft.
   Refer to: Front Halfshaft RH (205-04 Front Drive Halfshafts, Removal and Installation).