Ford Fiesta: Engine - 1.6L EcoBoost (132kW/180PS) – Sigma / Oil Pan. Removal and Installation

Special Tool(s) / General Equipment

Materials

Removal

1. With the vehicle in NEUTRAL, position it on a hoist.
   Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
   

1. Remove the oil level indicator.
   

1. • Remove the oil pan drain plug and drain the engine oil.
     Use the General Equipment: Oil Drain Equipment
   • Install the oil pan drain plug.
     Torque: 21 lb.ft (28 Nm)

1. Remove and discard the engine oil filter.
   Use the General Equipment: Strap Wrench

1. 1. Remove the nut.
      
   2. Loosen the clamp, position aside the CAC tube.
      

1. Remove the retainers and the shield.
   

1. Loosen the clamps and remove the CAC tube.
   

1. Loosen the clamp, remove the nuts and the CAC tube.
   

1. Remove the oil pan bolts.
   

1. Using the pry pads, remove the oil pan.
   

Installation

1. Clean and prepare the RTV sealing surface.
   Refer to: RTV Sealing Surface Cleaning and Preparation (303-00 Engine System - General Information, General Procedures).
   

1. Clean and prepare the RTV sealing surface.
   Refer to: RTV Sealing Surface Cleaning and Preparation (303-00 Engine System - General Information, General Procedures).
   

1. Clean and prepare the RTV sealing surface.
   Refer to: RTV Sealing Surface Cleaning and Preparation (303-00 Engine System - General Information, General Procedures).
   

1. Install the following items:

   • NOTE: The use of the two studs will aid in the alignment of the oil pan.

     Install two M8x20 studs.
     

1. NOTE: The component must be installed within 5 minutes of applying the sealant.

   Apply a 3.5 mm (0.137 in) bead of silicone sealant.
   Material: Motorcraft® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

1. Remove the following items:
   • Install the oil pan and remove the two M8x20 studs.
     

1. NOTE: Only tighten the bolts finger tight at this stage.

   Install the bolts finger tight.
   

1. Tighten the oil pan bolts in sequence shown.
   Torque:
      1 - 4:   35 lb.ft (47 Nm)
      5 - 17:   89 lb.in (10 Nm)
      5 - 17:   168 lb.in (19 Nm)

1. 1. Install the CAC tube and the nuts.
      Torque: 159 lb.in (18 Nm)
   2. Tighten the clamp.
      Torque: 44 lb.in (5 Nm)

1. Install the CAC tube and tighten the clamps.
   Torque: 44 lb.in (5 Nm)

1. Install the shield and the retainers.
   

1. 1. Position the CAC tube and tighten the nut.
      Torque: 133 lb.in (15 Nm)
   2. Tighten the clamp.
      Torque: 44 lb.in (5 Nm)

1. Lubricate and install the new engine oil filter.
   Material: Engine Oil - SAE 5W-20 - Synthetic Blend Motor Oil / XO-5W20-Q1SP (WSS-M2C945-B1)
   Torque: 128 lb.in (14.5 Nm)

1. Fill the engine with engine oil.
   Material: Engine Oil - SAE 5W-20 - Synthetic Blend Motor Oil / XO-5W20-Q1SP (WSS-M2C945-B1)

1. Install the oil level indicator.