Ford Fiesta Manuals

Ford Fiesta: Engine - 1.6L EcoBoost (132kW/180PS) – Sigma / Flywheel. Removal and Installation

Special Tool(s) / General Equipment

303-103 (T74P-6375-A)
Holding Tool, Flywheel
T74P-77000-A
TKIT-2009TC-F

Removal

  1. Remove the clutch disc and pressure plate.
    Refer to: Clutch Disc and Pressure Plate (308-01B Clutch - 6-Speed Manual Transmission – B6, Removal and Installation).
  1. Inspect the flywheel.
    Refer to: Flywheel Inspection - 1.6L EcoBoost (132kW/180PS) – Sigma (303-00 Engine System - General Information, General Procedures).
    • Remove the bolts and the flywheel.
    • Discard the bolts.

Installation

  1. Install the flywheel and the bolts finger-tight.
  1. Install Special Service Tool: 303-103 (T74P-6375-A)  Holding Tool, Flywheel.
  1. Tighten the flywheel bolts in sequence shown.
    Torque:
      Stage 1:  133 lb.in (15 Nm)
      Stage 2:  18 lb.ft (25 Nm)
      Stage 3:  22 lb.ft (30 Nm)
      Stage 4:  90°
  1. Remove Special Service Tool: 303-103 (T74P-6375-A)  Holding Tool, Flywheel.
  1. Install the clutch disc and pressure plate.
    Refer to: Clutch Disc and Pressure Plate (308-01B Clutch - 6-Speed Manual Transmission – B6, Removal and Installation).
  1. After completing the repairs, perform the Misfire Monitor Neutral Profile Correction procedure.

    Exhaust Manifold. Removal and Installation

    Removal Refer to: Turbocharger (303-04C Fuel Charging and Controls - Turbocharger - 1.6L EcoBoost (132kW/180PS) – Sigma, Removal and Installation)...

    Intake Manifold. Removal and Installation

    Special Tool(s) / General Equipment Hose Clamp Remover/Installer Removal With the vehicle in NEUTRAL, position it on a hoist...

    Other information:

    Ford Fiesta 2014 - 2019 Service Manual: Refrigerant Identification Testing. General Procedures


    Special Tool(s) / General Equipment Refrigerant Identification Equipment Activation NOTE: Use Refrigerant Identification Equipment to identify gas samples taken directly from the refrigeration system or storage containers prior to recovering or charging the refrigerant system...

    Ford Fiesta 2014 - 2019 Service Manual: Cylinder Head Distortion. General Procedures


    Special Tool(s) / General Equipment Feeler Gauge Check NOTE: Refer to the appropriate Section 303-01 for the specification. NOTE: Make sure all cylinder head surfaces are clear of any gasket material, silicone sealant, oil and coolant...

    Categories

    Axle. Removal and Installation

    Special Tool(s) / General Equipment

    Flat Headed Screw Driver Transmission Jack Vehicle/Axle Stands

    Removal

    NOTICE: Suspension fasteners are critical parts that affect performance of vital components and systems. Failure of these fasteners may result in major service expense. Use the same or equivalent parts if replacement is necessary. Do not use a replacement part of lesser quality or substitute design. Tighten fasteners as specified.

    Remove the floor console.
    Refer to: Floor Console (501-12 Instrum

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