Ford Fiesta Manuals

Ford Fiesta: Manual Transmission - 6-Speed Manual Transmission – B6 / Reverse Gear Output Shaft. Disassembly and Assembly of Subassemblies

Ford Fiesta 2014 - 2019 Service Manual / Manual Transmission, Clutch, Transfer Case and Power Transfer Unit / Manual Transmission - 6-Speed Manual Transmission – B6 / Reverse Gear Output Shaft. Disassembly and Assembly of Subassemblies

Special Tool(s) / General Equipment

205-D015 (D80L-630-4)
Step Plate
205-D016 (D80L-630-5)
Step Plate
307-679
Installer, Countershaft Needle Bearing
TKIT-2010D-FLM
TKIT-2010D-ROW
308-416
Remover/Installer, Thrust Washer Bearing Cup
TKIT-1999A-F/LT
TKIT-1999A-FM/FLM
Hydraulic Press
Puller
Bearing Separator

Materials

Name Specification
Motorcraft® Dual Clutch Transmission Fluid
XT-11-QDC		 WSS-M2C200-D2
 

DISASSEMBLY

  1. Remove the bearing.
    Use the General Equipment: Bearing Separator
    Use the General Equipment: Puller
  1. Remove the bearing.
    Use the General Equipment: Bearing Separator
    Use the General Equipment: Puller
  1. Remove the reverse gear synchronizer ring and the synchronizer body.
    Use Special Service Tool: 205-D015 (D80L-630-4)  Step Plate.
    Use the General Equipment: Hydraulic Press
  1. Remove the reverse gear and the needle bearing.

ASSEMBLY

  1. Lubricate the reverse gear friction rings.
    Material: Motorcraft® Dual Clutch Transmission Fluid / XT-11-QDC (WSS-M2C200-D2)
  1. Install the reverse gear synchronizer ring and the synchronizer body. Make sure the tab on the upper friction ring aligns with the opening in the synchronizer body and the tabs on the lower friction ring fit into the reverse gear.
    Use Special Service Tool: 308-416  Remover/Installer, Thrust Washer Bearing Cup.
  1. Install the bearing.
    Use Special Service Tool: 307-679  Installer, Countershaft Needle Bearing.
    Use the General Equipment: Hydraulic Press
  1. Install the bearing.
    Use Special Service Tool: 307-679  Installer, Countershaft Needle Bearing. , 205-D016 (D80L-630-5)  Step Plate.
    Use the General Equipment: Hydraulic Press

    Output Shaft. Disassembly and Assembly of Subassemblies

    S..

    Transmission. Assembly

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    Categories

    Component Bleeding. General Procedures

    Special Tool(s) / General Equipment

    Master Cylinder Bleeding Set

    Bleeding

    NOTICE: If the fluid is spilled on the paintwork, the affected area must be immediately washed down with cold water.

    Master Cylinder

    NOTE: When a new brake master cylinder has been installed, it should be primed to prevent air from entering the system.

    NOTE: Make sure the area around the master cylinder cap is clean and free of foreign material.

    Remove the brake fluid reservoir cap.

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