Ford Fiesta: Manual Transmission - 6-Speed Manual Transmission – B6 / Reverse Gear Output Shaft. Disassembly and Assembly of Subassemblies

Ford Fiesta 2014 - 2019 Service Manual / Manual Transmission, Clutch, Transfer Case and Power Transfer Unit / Manual Transmission - 6-Speed Manual Transmission – B6 / Reverse Gear Output Shaft. Disassembly and Assembly of Subassemblies

Special Tool(s) / General Equipment

	205-D015 (D80L-630-4) Step Plate
	205-D016 (D80L-630-5) Step Plate
	307-679 Installer, Countershaft Needle Bearing TKIT-2010D-FLM TKIT-2010D-ROW
	308-416 Remover/Installer, Thrust Washer Bearing Cup TKIT-1999A-F/LT TKIT-1999A-FM/FLM
Hydraulic Press
Puller
Bearing Separator

Materials

Name	Specification
Motorcraft® Dual Clutch Transmission Fluid XT-11-QDC	WSS-M2C200-D2

DISASSEMBLY

Remove the bearing.
Use the General Equipment: Bearing Separator
Use the General Equipment: Puller

Remove the bearing.
Use the General Equipment: Bearing Separator
Use the General Equipment: Puller

Remove the reverse gear synchronizer ring and the synchronizer body.
Use Special Service Tool: 205-D015 (D80L-630-4) Step Plate.
Use the General Equipment: Hydraulic Press

Remove the reverse gear and the needle bearing.

ASSEMBLY

Lubricate the reverse gear friction rings.
Material: Motorcraft® Dual Clutch Transmission Fluid / XT-11-QDC (WSS-M2C200-D2)

Install the reverse gear synchronizer ring and the synchronizer body. Make sure the tab on the upper friction ring aligns with the opening in the synchronizer body and the tabs on the lower friction ring fit into the reverse gear.
Use Special Service Tool: 308-416 Remover/Installer, Thrust Washer Bearing Cup.

Install the bearing.
Use Special Service Tool: 307-679 Installer, Countershaft Needle Bearing.
Use the General Equipment: Hydraulic Press

Install the bearing.
Use Special Service Tool: 307-679 Installer, Countershaft Needle Bearing. , 205-D016 (D80L-630-5) Step Plate.
Use the General Equipment: Hydraulic Press

Output Shaft. Disassembly and Assembly of Subassemblies

S..

Transmission. Assembly

Special Tool(s) / General Equipment 100-002 (TOOL-4201-C) Holding Fixture with Dial Indicator Gauge 205-075Installer, Rear Wheel Hub Seal 205-081AInstaller, Differential Bearing 205-115Installer, Drive Pinion SealTKIT-2000-F/FM/FLM 303-350 (T89P-6565-A) Compressor, Valve SpringTKIT-1990-LMHTKIT-1989-FTKIT-1989-FMTKIT-1989-FLM ..

Other information:

Ford Fiesta 2014 - 2019 Service Manual: Message Center - Overview. Description and Operation

The message center functions are displayed in the FDIM (6.5 inch display) or the FCDIM (3.5 inch display) and are controlled through the FCIM or FDIM . The IPC provides most network messages over the Infotainment Controller Area Network (I-CAN) used to display the warning messages and message center indicators in the message center. The IPC constantly monitors different vehicle systems..

Ford Fiesta 2014 - 2019 Service Manual: Camshaft Seal. Removal and Installation

Special Tool(s) / General Equipment 303-1532Installer, Camshaft SealTKIT-2010B-FLMTKIT-2010B-ROW 303-409 (T92C-6700-CH) Remover, Crankshaft SealTKIT-1992-FH/FMH/FLMHTKIT-1993-LMH/MH Materials Name Specification Engine Oil - SAE 5W-20 - Synthetic Blend Motor OilXO-5W20-Q1SP WSS-M2C945-B1 Removal Remove the VCT unit..

Component Bleeding. General Procedures

Special Tool(s) / General Equipment

Master Cylinder Bleeding Set

Bleeding

NOTICE: If the fluid is spilled on the paintwork, the affected area must be immediately washed down with cold water.

Master Cylinder

NOTE: When a new brake master cylinder has been installed, it should be primed to prevent air from entering the system.

NOTE: Make sure the area around the master cylinder cap is clean and free of foreign material.

Remove the brake fluid reservoir cap.