Ford Fiesta: Manual Transmission - 6-Speed Manual Transmission – B6 / Reverse Gear Output Shaft. Disassembly and Assembly of Subassemblies

Ford Fiesta 2014 - 2019 Service Manual / Manual Transmission, Clutch, Transfer Case and Power Transfer Unit / Manual Transmission - 6-Speed Manual Transmission – B6 / Reverse Gear Output Shaft. Disassembly and Assembly of Subassemblies

Special Tool(s) / General Equipment

	205-D015 (D80L-630-4) Step Plate
	205-D016 (D80L-630-5) Step Plate
	307-679 Installer, Countershaft Needle Bearing TKIT-2010D-FLM TKIT-2010D-ROW
	308-416 Remover/Installer, Thrust Washer Bearing Cup TKIT-1999A-F/LT TKIT-1999A-FM/FLM
Hydraulic Press
Puller
Bearing Separator

Materials

Name	Specification
Motorcraft® Dual Clutch Transmission Fluid XT-11-QDC	WSS-M2C200-D2

DISASSEMBLY

Remove the bearing.
Use the General Equipment: Bearing Separator
Use the General Equipment: Puller

Remove the bearing.
Use the General Equipment: Bearing Separator
Use the General Equipment: Puller

Remove the reverse gear synchronizer ring and the synchronizer body.
Use Special Service Tool: 205-D015 (D80L-630-4) Step Plate.
Use the General Equipment: Hydraulic Press

Remove the reverse gear and the needle bearing.

ASSEMBLY

Lubricate the reverse gear friction rings.
Material: Motorcraft® Dual Clutch Transmission Fluid / XT-11-QDC (WSS-M2C200-D2)

Install the reverse gear synchronizer ring and the synchronizer body. Make sure the tab on the upper friction ring aligns with the opening in the synchronizer body and the tabs on the lower friction ring fit into the reverse gear.
Use Special Service Tool: 308-416 Remover/Installer, Thrust Washer Bearing Cup.

Install the bearing.
Use Special Service Tool: 307-679 Installer, Countershaft Needle Bearing.
Use the General Equipment: Hydraulic Press

Install the bearing.
Use Special Service Tool: 307-679 Installer, Countershaft Needle Bearing. , 205-D016 (D80L-630-5) Step Plate.
Use the General Equipment: Hydraulic Press

Output Shaft. Disassembly and Assembly of Subassemblies

S..

Transmission. Assembly

Special Tool(s) / General Equipment 100-002 (TOOL-4201-C) Holding Fixture with Dial Indicator Gauge 205-075Installer, Rear Wheel Hub Seal 205-081AInstaller, Differential Bearing 205-115Installer, Drive Pinion SealTKIT-2000-F/FM/FLM 303-350 (T89P-6565-A) Compressor, Valve SpringTKIT-1990-LMHTKIT-1989-FTKIT-1989-FMTKIT-1989-FLM ..

Other information:

Ford Fiesta 2014 - 2019 Service Manual: Horn. Removal and Installation

Removal NOTE: The removal steps in this procedure may include installation details. Remove the RH headlamp assembly. Refer to: Headlamp Assembly (417-01 Exterior Lighting, Removal and Installation). Disconnect the electrical connector, remove the bolt and the horn. Torque: 17 lb.ft (23 Nm) Installation ..

Ford Fiesta 2014 - 2019 Service Manual: Block Heater. Removal and Installation

Materials Name Specification Motorcraft® Metal Surface Prep WipesZC-31-B - Removal NOTE: Removal steps in this procedure may contain installation details. Drain the cooling system. Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding (303-03B Engine Cooling - 1.6L EcoBoost (132kW/180PS) – Sigma, General Procedure..

Component Bleeding. General Procedures

Special Tool(s) / General Equipment

Master Cylinder Bleeding Set

Bleeding

NOTICE: If the fluid is spilled on the paintwork, the affected area must be immediately washed down with cold water.

Master Cylinder

NOTE: When a new brake master cylinder has been installed, it should be primed to prevent air from entering the system.

NOTE: Make sure the area around the master cylinder cap is clean and free of foreign material.

Remove the brake fluid reservoir cap.