Ford Fiesta Manuals

Ford Fiesta: Body Repairs - Vehicle Specific Information and Tolerance Checks / Vehicle Specific Body Construction. Description and Operation

For recommended metal repair guidelines and recommendations, refer to the following illustrations and:
For additional information, refer to: Specifications (501-25 Body Repairs - General Information, Specifications).

Steel Type Legend

Item Steel Type Color
1 Mild Steel Yellow
2 Bake Hardened Steel (BH) Light Blue
3 Solid Solution Strength Pink
4 High Strength Low Alloy (HSLA) Dark Blue
5 Dual Phase (DP) 500, 600 Class Steel Green
6 Dual Phase (DP) 700, 800, 900, 1000 Class Steel Fuchsia
7 Laminate Steel Teal
8 Ultra High Strength Steel (UHSS) Martensitic, Boron Red
9 Transformation Induced Plasticity Steel (TRIP) Gold
10 Aluminum Purple

Hood

Item Description Steel Type
1 Hood Mild steel

Cowl, Dash Panel and Fender

NOTE: LH side shown, RH side similar.

Item Description Steel Type
1 Upper dash panel reinforcement Mild steel
2 Cowl panel Mild steel
3 Dash panel Mild steel
4 Fender Bake Hardened (BH) 210 steel

Front Rail and Apron

NOTE: LH side shown, RH side similar.

Item Description Steel Type
1 Fender bracket High-Strength Low Alloy (HSLA) 340 steel
2 Fender apron assembly Mild steel
3 Fender reinforcement Dual-Phase (DP) 600 steel
4 Frame rail, outer Dual-Phase (DP) 600 steel
5 Bracket (part of outer frame rail and apron Mild steel
6 Brace High Strength Low Alloy Steel (HSLA)
7 Bumper mounting bracket Mild steel
8 Bracket Mild steel

NOTE: 5-door hatchback roof panel configurations shown, 4-door sedan is similar.

Roof Panel(s)

Item Description Steel Type
1 Roof panel without roof opening panel Mild steel
2 Roof panel with roof opening panel Mild steel
3 Rear header panel Mild steel
4 Center reinforcement (without roof opening panel) High-Strength Low Alloy (HSLA) 350 steel
5 Windshield header panel High-Strength Low Alloy (HSLA) 350 steel

Front Floor Pan Assembly

Item Description Steel Type
1 Front floor pan Mild steel
2 Side member Mild steel
3 Floor tunnel (part of front floor pan assembly) High-Strength Low Alloy (HSLA) 300 steel
4 Cross member - front, upper Dual-Phase (DP) 600 steel
5 Crossmember Dual-Phase (DP) 600 steel
6 Parking brake cable reinforcement Mild steel
7 Side member extension (2 required) Dual-Phase (DP) 780 steel
8 Reinforcement Dual-Phase (DP) 780 steel
9 Crossmember Mild steel

NOTE: 4-door sedan shown, 5-door hatchback is similar.

Rear Floor Pan Assembly

Item Description Steel Type
1 Reinforcement High-Strength Low Alloy (HSLA) 240 steel
2 Side member Dual-Phase (DP) 600 steel
3 Reinforcement Dual-Phase (DP) 600 steel
4 Gusset Mild steel
5 Reinforcement Dual-Phase (DP) 600 steel
6 Reinforcement High-Strength Low Alloy (HSLA) 240 steel
7 Side member Dual-Phase (DP) 600 steel
8 Bumper mounting bracket Dual-Phase (DP) 600 steel
9 Bumper mounting bracket Dual-Phase (DP) 600 steel
10 Bracket Mild steel
11 Bracket Mild steel
12 Bracket High-Strength Low Alloy (HSLA) 300 steel
13 Floor side member Dual-Phase (DP) 600 steel, High-Strength Low Alloy (HSLA) 350 steel
14 Bracket Mild steel
15 Bracket Mild steel
16 Bracket High-Strength Low Alloy (HSLA) 300 steel
17 Fuel tank bracket Mild steel
18 Bracket Mild steel
19 Crossmember High-Strength Low Alloy (HSLA) 300 steel
20 Floor side member Dual-Phase (DP) 600 steel, High-Strength Low Alloy (HSLA) 350 steel
21 Reinforcement High-Strength Low Alloy (HSLA) 300 steel
22 Floor pan assembly Mild steel

Body Side Panels - 4-door Sedan

NOTE: LH side shown, RH similar.

Item Description Steel Type
1 A-pillar inner assembly Boron steel
2 Rocker panel reinforcement Dual-Phase (DP) 780 steel
3 Cowl side panel inner assembly Dual-Phase (DP) 600 steel
4 B-pillar inner reinforcement Boron steel
5 Upper body reinforcement High-Strength Low Alloy (HSLA) steel
6 Quarter panel and wheelhouse High-Strength Low Alloy (HSLA) steel
7 B-pillar inner Boron steel

Body Side Panels 5-door Hatchback

NOTE: LH side shown, RH similar.

Item Description Steel Type
1 Cowl side panel inner assembly Dual-Phase (DP) 600 steel
2 B-pillar inner reinforcement Boron steel
3 Upper body reinforcement High-Strength Low Alloy (HSLA) steel
4 Quarter panel and wheelhouse High-Strength Low Alloy (HSLA) steel
5 Reinforcement High-Strength Low Alloy (HSLA) steel
6 B-pillar inner Boron steel
7 Rocker panel reinforcement Dual-Phase (DP) 780 steel
8 Support plate Mild steel

Front Door

Item Description Steel Type
1 Inner door assembly Mild steel
2 Intrusion beam (part of inner door assembly) Boron steel
3 Front door panel Mild steel

Rear Door

Item Description Steel Type
1 Inner door assembly Mild steel
2 Intrusion beam (part of inner door assembly) Boron steel
3 Rear door panel Mild steel

Rear Panels - 4-Door Sedan

Item Description Steel Type
1 Reinforcement Mild steel
2 Package tray Mild steel
3 Reinforcement Mild steel
4 Rear lamp closing panel Mild steel
5 Reinforcement Mild steel
6 Back panel Mild steel

Rear Panels - 5-Door Hatchback

Item Description Steel Type
1 Reinforcement Mild steel
2 Back panel Mild steel

Liftgate - 5-Door Hatchback

Item Description Steel Type
1 Liftgate assembly Mild steel

Luggage Compartment Lid - 4-Door Sedan

Item Description Steel Type
1 Luggage compartment lid Mild steel

    Body and Frame. Description and Operation

    B..

    Body Panel Sectioning. General Procedures

    Special Tool(s) / General Equipment Resistance Spotwelding Equipment Plasma Cutter Air Body Saw MIG/MAG Welding Equipment Spot Weld Drill Bit Materials Name Specification Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM -  Repair NOTICE: Do not begin removal of the vehicle body side until the replacement pa..

    Other information:

    Ford Fiesta 2014 - 2019 Service Manual: Rear View Mirrors. Diagnosis and Testing


    Symptom Chart(s) Symptom Chart: Rear View Mirrors - Exterior, Power Condition Possible Sources Actions Mirrors fold inward due to wind pressure Mirror structural bracket is damaged INSPECT the mirror for structural damage. If necessary, INSTALL a new mirror. REFER to: Exterior Mirror (501-09 Rear..

    Ford Fiesta 2014 - 2019 Service Manual: Passive Anti-Theft System (PATS) Rear Antenna. Removal and Installation


    Removal Remove the rear seat cushion. Refer to: Rear Seat Cushion (501-10 Seating, Removal and Installation). Disconnect the electrical connector, remove the strips and the PATS rear antenna. Installation To install, reverse the removal procedure. ..

    Categories

    Parking Brake Control. Removal and Installation

    Removal

    NOTE: Removal steps in this procedure may contain installation details.

    Remove the floor console.
    Refer to: Floor Console (501-12 Instrument Panel and Console, Removal and Installation).
    Remove the driver seat.
    Refer to: Front Seat (501-10 Seating, Removal and Installation).
    Remove the parking brake cable adjustment lock nut.
    Loosen the parking brake cable adjustment nut.

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