Ford Fiesta: Body Repairs - General Information / Health and Safety Precautions. Description and Operation
General
Appropriate
repair methods and their correct correct implementation are very
important for both vehicle operating safety and personal safety.
Observe caution during high voltage electrical welding.
-
Do not perform welding work in a damp environment or on a wet substrate. Use suitable insulation underneath.
-
Remove flammable substances from the danger area. Remove the
fuel tank and, where required, those components which supply fuel.
-
Always ventilate the workplace well and use an extraction system.
-
Wear protective clothing, gloves and welding mask or welding goggles.
-
Disconnect the battery negative clamp and cover the battery terminal. Remove any airbag components.
Personal Protection
Welding
gases and grinding dusts can be harmful to the health. For this reason,
make sure that rooms are well ventilated and work using the welding
fumes extraction system. Sealants, underbody protection and paint
residues must not be burnt down with an unshielded flame, as this will
produce gases which are damaging to health. A dedicated extraction
system must always be used when welding or brazing.
When
working with substances containing solvents, good ventilation must be
provided, respiratory protection must be worn and an extraction system
must be used.
Do
not weld in damp areas, if necessary use an insulation mat. Welding and
grinding work near the battery presents the danger of explosion. For
this reason, it must be removed before the work is started.
Wear hearing protection when cutting, grinding or when noise levels reach of 85 to 90 decibals (dB) and above.
When performing repairs involving air bag systems
Vehicle Protection
Protect
affected areas from weld spatter and dust during all welding and
grinding work on the vehicle. If metallic dust stays on the vehicle for
some time, there is the likelihood of film rust formation. Grinding or
sanding work produce tiny spots of damage to the paint surface, which
may cause corrosion.
-
Use carbon fibre blankets to protect the vehicle body
-
Use covering film to protect the vehicle body from sanding dust and metal dust.
-
Take appropriate measures to protect the interior equipment of the vehicle during any repair work.
-
Remove fuel supply components as necessary.
-
Protect working areas which are in danger of catching fire with a fireproof blanket.
-
The welding must not cause components of the air conditioning system to become heated.
-
Removal of any attached components in the space adjoining the repair area.
-
Protect the interior from grinding dust.
Protective Equipment
The following protective equipment must always be used:
-
Protective helmet or welding mask.
-
Hearing and breathing protection.
-
Protective gloves and safety boots.
Electronic Components
Overvoltages
produced during welding and in alignment work during bodyshell
rectification may cause electronic systems to be damaged. In particular,
the safety instructions for performing welding work on vehicles with
airbag systems must be adhered to.
-
Disconnect the battery negative clamp and cover the battery terminal.
-
Disconnect control modules as required.
-
If welding is to be performed directly near a control module, it must be removed beforehand.
-
Never connect the negative cable of the welder near an airbag or a control module.
-
Connect the negative cable of the welder close to the location of the weld.
General
Straightening
repairs are often required to restore the original body shape. To do
this, the vehicle must be placed on a straightening jig so that a
pulling device can be used...
Other information:
Removal
Release the front locking tabs and remove the rear seat cushion.
Installation
NOTE:
Before installation, make sure the safety belts and buckles are accessible to the occupants...
B1407:11, B1407:12, B1407:13 and B1407:1A
Refer to Wiring Diagrams Cell 46 for schematic and connector information.
Normal Operation and Fault Conditions
The RCM continuously monitors the passenger side airbag circuits for the following faults:
Resistance out of range
Unexpected voltage
Short to ground
Faulted passenger side airbag
..
Categories
Preliminary Inspection
Verify the customer concern by carrying out a road test on a
smooth road. If any vibrations are apparent, Refer to the Symptom
Chart: NVH.
To maximize tire performance, inspect for signs of incorrect
inflation and uneven wear, which may indicate a need for balancing,
rotation or front suspension alignment.
Correct tire pressure and driving techniques have an
important influence on tire life. Heavy cornering, excessively rapid
acceleration and unnecessary sharp braking increase tire wear.
Correct
tire pressure and driving techniques have an important influence on
tire life. Heavy cornering, exce
read more