Ford Fiesta: Power Brake Actuation / Brake Booster. Removal and Installation

Ford Fiesta 2014 - 2019 Service Manual / Brake System / Power Brake Actuation / Brake Booster. Removal and Installation

Removal

NOTE: Removal steps in this procedure may contain installation details.

Remove the brake master cylinder.
Refer to: Brake Master Cylinder (206-06 Hydraulic Brake Actuation, Removal and Installation).

NOTICE: Do not service the brake pedal or brake booster without first removing the stoplamp switch. This switch must be removed with the brake pedal in the at-rest position. The switch plunger must be compressed for the switch to rotate in the bracket. Attempting to remove the switch when the plunger is extended (during pedal apply) will result in damage to the switch.
Remove the stoplamp switch.
Refer to: Stoplamp Switch (417-01 Exterior Lighting, Removal and Installation).

NOTICE: Do not service the brake pedal or brake booster without first removing the cruise control deactivator switch. This switch must be removed with the brake pedal in the at-rest position. The switch plunger must be compressed for the switch to rotate in the bracket. Attempting to remove the switch when the plunger is extended (during pedal apply) will result in damage to the switch.
Remove the cruise control deactivator switch.
Refer to: Cruise Control Deactivator Switch (419-03 Cruise Control, Removal and Installation).

NOTE: The booster push rod clevis-locking pin is a one-time use only part. Any time the booster push rod clevis-locking pin is removed, a new booster push rod clevis-locking pin should be used.
Compress the tabs and remove the clevis pin. Discard the pin.

Remove the nuts and brake booster. Discard the nuts.
Torque: 18 lb.ft (25 Nm)

Installation

NOTICE: Do not press, pull or otherwise move the brake pedal while installing the stoplamp switch and cruise control deactivator switch. Install these switches with the booster push rod attached to the brake pedal and with the brake pedal in the at-rest position. Installing these switches with the brake pedal in any other position will result in incorrect adjustment and may damage the switches.
To install, reverse the removal procedure.

Brake Vacuum Pump - 1.6L EcoBoost (132kW/180PS) – Sigma. Removal and Installation

Materials Name Specification Flange Sealant - AnaerobicLoctite® 51031 WSK-M2G348-A7 Removal NOTE: Removal steps in this procedure may contain installation details...

Anti-Lock Brake System (ABS) and Stability Control

Other information:

Ford Fiesta 2014 - 2019 Service Manual: Instrument Panel Cluster (IPC) - System Operation and Component Description. Description and Operation

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Ford Fiesta 2014 - 2019 Service Manual: Powertrain/Drivetrain Mount Neutralizing. General Procedures

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Front Strut and Spring Assembly. Removal and Installation

Removal

NOTE: Removal steps in this procedure may contain installation details.

NOTE: This step is only necessary when installing a new component to the left-hand side.

Remove the nuts and position aside the remote brake fluid reservoir.
Torque: 62 lb.in (7 Nm)

Remove the strut and spring assembly upper mount nuts.
Torque: 22 lb.ft (30 Nm)