WARNING:
Always refer to Material Safety Data Sheet (MSDS) when handling
chemicals and wear protective equipment as directed. Examples may
include but are not limited to respirators and chemically resistant
gloves. Failure to follow these instructions may result in serious
personal injury.
WARNING:
Always wear protective equipment including eye protection with
side shields, and a dust mask when sanding or grinding. Failure to
follow these instructions may result in serious personal injury.
WARNING:
Do not carry out body side sectioning repairs in areas of door
hinge or striker anchoring points. Welding within 50 mm (1.96 in) of
door hinge or striker locations may compromise structural integrity
during a collision. Failure to follow these instructions may result in
serious injury to vehicle occupant(s).
WARNING:
Invisible ultraviolet and infrared rays emitted in welding can
injure unprotected eyes and skin. Always use protection such as a
welder's helmet with dark-colored filter lenses of the correct density.
Electric welding will produce intense radiation, therefore, filter plate
lenses of the deepest shade providing adequate visibility are
recommended. It is strongly recommended that persons working in the weld
area wear flash safety goggles. Also wear protective clothing. Failure
to follow these instructions may result in serious personal injury.
WARNING:
All safety belt components must be inspected and corrected as
part of any collision repair. Inspect all safety belt components as
prescribed by Safety Belt Inspection and Repair After a Collision found
in Section 501-20A General Procedures of this manual. Failure to follow
this instruction may result in incorrect operation of the safety belt
system and increase the risk of serious personal injury or death in a
crash.
WARNING:
If a vehicle has been in a crash, inspect the restraints control
module (RCM) and the impact sensor (if equipped) mounting areas for
deformation. If damaged, restore the mounting areas to the original
production configuration. A new RCM and sensors must be installed
whether or not the air bags have deployed. Failure to follow these
instructions may result in serious personal injury or death in a crash.
WARNING:
Collision damage repair must conform to the instructions
contained in this workshop manual. Replacement components must be new,
genuine Ford Motor Company parts. Recycled, salvaged, aftermarket or
reconditioned parts (including body parts, wheels or safety restraint
components) are not authorized by Ford.
Removal
NOTICE: If the fluid is spilled on the paintwork, the affected area must be immediately washed down with cold water.
NOTE: Removal steps in this procedure may contain installation details.
All vehicles
Remove the battery tray.