Ford Fiesta: Glass, Frames and Mechanisms / Liftgate Window Glass - 5-Door. Removal and Installation
Special Tool(s) /
General Equipment
|
300-AST1770E Deluxe Air Knife |
Glass Removal Suction Cup |
Materials
Name |
Specification |
Sika® SikaTack® MACH 60 / Sika® SikaTack® MACH 30 / Dow® BETASEAL™ Express |
-
|
Sika Tack ASAP Urethane Adhesive |
-
|
Dow Urethane One Step Glass Primer Betaprime™ 5500/5500A/5500SA |
-
|
Sika Urethane Metal and Glass Primer Sika 206 G+P |
-
|
Motorcraft® Ultra-Clear Spray Glass Cleaner ZC-23 |
ESR-M14P5-A
|
Removal
-
Remove the liftgate trim panel.
Refer to: Liftgate Trim Panel (501-05 Interior Trim and Ornamentation)
.
-
Remove the luggage compartment lid moulding - 5 door.
Refer to: Luggage Compartment Lid Moulding - 5-Door (501-08 Exterior Trim and Ornamentation, Removal and Installation).
-
Remove the rear spoiler.
Refer to: Rear Spoiler - 5-Door (501-08 Exterior Trim and Ornamentation, Removal and Installation).
-
Remove the nut and remove the liftgate window glass wiper pivot arm.
-
Disconnect the electrical connector and position aside the wiring harness.
-
NOTICE:
To avoid rust formation, use extreme care not to
scratch the paint or primer or otherwise damage the pinch weld during
glass removal.
NOTE:
Insert the blade into the Deluxe Air Knife
300-AST1770E so the flat side is against the glass. This leaves the
entire urethane adhesive bead on the pinch weld and allows a dry fit of
the replacement liftgate window glass.
NOTE:
Lubricate the existing urethane adhesive with water to aid the Deluxe Air Knife 300-AST1770E while cutting.
Using the Deluxe Air Knife 300-AST1770E and working from
inside the vehicle, cut the urethane adhesive from the liftgate window
glass starting at the top center and working toward the bottom corners.
Use Special Service Tool: 300-AST1770E
Deluxe Air Knife.
-
Remove the liftgate window glass.
Use the General Equipment: Glass Removal Suction Cup
Installation
-
Use a non-permanent pencil to make alignment marks on
the liftgate window glass at the setting blocks (if equipped) and the
liftgate to aid in the liftgate window glass alignment during
installation.
Use the General Equipment: Glass Removal Suction Cup
|
|
-
WARNING:
Repair any corrosion found on the pinch weld. The
pinch weld is a structural component of the vehicle. Corrosion left
unrepaired may reduce the structural integrity of the vehicle. Failure
to follow this instruction may result in serious injury to vehicle
occupant(s).
NOTE:
Avoid scratching the pinch weld. Repair all minor
scratches or exposed metal on the pinch weld following manufacturer's
instructions. Use the same brand pinch weld primer, glass primer and
urethane adhesive.
NOTE:
Touching the adhesive surface impairs rebonding.
NOTE:
Make sure the mating surfaces are clean and free of foreign material.
-
Using a utility knife, trim the urethane adhesive
leaving a 1 mm to 2 mm (0.04 in to 0.08 in) base of original equipment
urethane adhesive on the pinch weld.
-
Using a soft brush or vacuum, remove any foreign material or dirt from the pinch weld.
|
|
-
-
If installing the original liftgate window glass, visiually inspect.
-
Remove remaining urethane adhesive from the glass
leaving a thin layer to bond with the new urethane adhesive bead.
-
Install the liftgate window glass.
Use the General Equipment: Glass Removal Suction Cup
-
-
Dry fit the liftgate window glass to the existing
urethane adhesive bead on the body pinch weld, centering the liftgate
window glass in the opening. Adjust the liftgate window glass stop
blocks (if equipped) as needed for best fit.
-
Make new alignment marks with tape or non-staining
grease pencil (preferably at the liftgate window glass stop blocks if
equipped) on the liftgate window glass and the body.
Use the General Equipment: Glass Removal Suction Cup
-
Remove the liftgate window glass.
Use the General Equipment: Glass Removal Suction Cup
-
Clean the inside of the new liftgate window glass with glass cleaner.
Material: Motorcraft® Ultra-Clear Spray Glass Cleaner
/ ZC-23
(ESR-M14P5-A)
-
NOTE:
Use the same brand and cure-rate products for the
urethane adhesive and glass primer. Do not mix different brands of
urethane adhesive and glass primer. For additional information, refer to
the Material Chart in this procedure.
If installing a new liftgate window glass, apply glass
primer according to manufacturer's instructions. Allow at least 6
minutes to dry.
Material: Dow Urethane One Step Glass Primer
/ Betaprime™ 5500/5500A/5500SA
Material: Sika Urethane Metal and Glass Primer
/ Sika 206 G+P
-
Cut the urethane adhesive applicator tip to specification.
Material: Sika® SikaTack® MACH 60 / Sika® SikaTack® MACH 30 / Dow® BETASEAL™ Express
Material: Sika Tack ASAP Urethane Adhesive
-
The new urethane adhesive bead applied must be 14 mm (0.551 in) high and 8 mm (0.314 in) wide.
Material: Sika® SikaTack® MACH 60 / Sika® SikaTack® MACH 30 / Dow® BETASEAL™ Express
Material: Sika Tack ASAP Urethane Adhesive
-
NOTE:
The liftgate window glass must be positioned within 10 minutes of applying the urethane adhesive.
NOTE:
Use either a high-ratio, air, electric or
battery-operated caulk gun that will apply the urethane adhesive with
less effort and continuous bead.
Apply urethane adhesive on top of the existing trimmed
urethane adhesive bead on the pinch weld, starting and ending at the
bottom of the liftgate window glass near the center, making sure there
are no gaps in the bead.
Material: Sika® SikaTack® MACH 60 / Sika® SikaTack® MACH 30 / Dow® BETASEAL™ Express
Material: Sika Tack ASAP Urethane Adhesive
|
|
-
WARNING:
Do not drive vehicle until the urethane adhesive
seal has cured. Follow urethane adhesive manufacturer's curing
directions. Inadequate or incorrect curing of the urethane adhesive seal
will adversely affect glass retention. Failure to follow these
instructions may result in serious injury to vehicle occupant(s).
NOTICE:
Before positioning the liftgate window glass, open
the vehicle windows to prevent the air pressure of closing doors from
affecting the urethane adhesive bond.
-
Install the liftgate window glass, aligning it to the marks previously made.
Use the General Equipment: Glass Removal Suction Cup
|
|
-
WARNING:
Do not drive vehicle until the urethane adhesive
seal has cured. Follow urethane adhesive manufacturer's curing
directions. Inadequate or incorrect curing of the urethane adhesive seal
will adversely affect glass retention. Failure to follow these
instructions may result in serious injury to vehicle occupant(s).
After the urethane adhesive has cured, check the
liftgate window glass seal for air or water leaks through the urethane
adhesive bead and add urethane adhesive as necessary.
-
If necessary, remove excess urethane adhesive from the exterior surface of the liftgate window glass.
Material: Motorcraft® Ultra-Clear Spray Glass Cleaner
/ ZC-23
(ESR-M14P5-A)
-
Connect the electrical connector.
-
-
Install the liftgate window glass wiper pivot arm.
-
Tighten the nut.
Torque:
133 lb.in (15 Nm)
-
Install the luggage compartment lid moulding - 5 door.
Refer to: Luggage Compartment Lid Moulding - 5-Door (501-08 Exterior Trim and Ornamentation, Removal and Installation).
-
Install the rear spoiler - 5 door.
Refer to: Rear Spoiler - 5-Door (501-08 Exterior Trim and Ornamentation, Removal and Installation).
-
Install the liftgate trim panel.
Refer to: Liftgate Trim Panel (501-05 Interior Trim and Ornamentation)
.
Removal
NOTE:
RH shown, LH similar.
NOTE:
Removal steps in this procedure may contain installation details.
All vehicles
Remove the rear door trim panel...
Special Tool(s) /
General Equipment
300-AST1770EDeluxe Air Knife
AST405
Materials
Name
Specification
Sika® SikaTack® MACH 60 / Sika® SikaTack® MACH 30 / Dow® BETASEAL™ Express
-
Sika Tack ASAP Urethane Adhesive
-
Dow Urethane One Step Glass PrimerBetaprime™ 5500/5500A/5500SA
-
Sika Ureth..
Other information:
Inspection
WARNING:
If a vehicle has been in a crash, inspect the Restraints
Control Module (RCM) and impact sensor mounting areas for any damage or
deformation. Also inspect the related components for any cracks, damage,
or loose fasteners. If the mounting area is damaged, restore the
area(s) to the original production configuration. After repairing the
mounting area(s),..
U0100:00
Normal Operation and Fault Conditions
The OCSM and RCM both use information contained in messages from the PCM sent on the HS-CAN .
DTC Fault Trigger Conditions
DTC
Description
Fault Trigger Conditions
U0100:00
Lost Communication with ECM/PCM “A”: ..
Categories
Removal
NOTE:
Removal steps in this procedure may contain installation details.
WARNING:
Before beginning any service procedure in this
manual, refer to health and safety warnings in section 100-00 General
Information. Failure to follow this instruction may result in serious
personal injury.
Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
Remove the wheel and tire.
Refer to: Wheel and Tire (204-04A Wheels and Tires, Removal and Installation).
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