Ford Fiesta Manuals

Ford Fiesta: Body Repairs - General Information / Impact of Insufficient Repair Quality. Description and Operation

Ford Fiesta 2014 - 2019 Service Manual / Body and Paint / Body Repairs - General Information / Impact of Insufficient Repair Quality. Description and Operation

Body repairs usually require a significant level of intervention in the existing body shell structure. The corrosion protection, seals and NVH components are destroyed and must be replaced.

To prevent the vehicle quality from being compromised due to a poor quality repair, all repairs must be inspected during and after the accident repair.

NOTE: Logs of the acceptance of individual operations are a useful tool for quality assurance. A comprehensive final inspection should be carried out.

In the process, the entire repair sequence must be split into meaningful sections, with the creation of check points to which particular attention must be paid.

The following are some recommended checkpoints sequences:

  • During and after body work.
  • Final assembly, ancillary components, functional tests.
  • Vehicle delivery.

After completion of the body repairs, the following areas should be checked:

  • Inspection for functionality of mechanical and electrical components.
  • Vehicle must be restored to pre-accident manfacturers design condition.
  • Check fit of all body panels, weld and screw connections
  • Check fit of ancillary components such as doors and hood.
  • Inspect the quality of welded seams.
  • Check seals, plugs and NVH components.
  • Corrosion protection must be restored to pre-accident level.
  • Check that the vehicle is in correct condition for painting.

After final assembly, a visual inspection and functional inspection is required.

  • Check repair area for flaws in paint or fitment of body panels.
  • Check installation of all trim components for gaps, rattles or poor fitment.
  • Check operation of mechanical components such as door glass and seat operation.
  • Check operation of electrical components such as roof panel, door locks and audio systems.
  • Check for air or water leaks in repaired area.

To ensure a quality repair, perform a pre-delivery vehicle inspection.

  • Check corrosion protection, sound damping matting and rubber seals.
  • Check paint for overspray, runs, drips and sags.
  • Check the cleanliness of the vehicle.
  • Perform functional check of the mechanical and electrical components.
  • Road test the vehicle.
  • Check for squeaks and rattles.
  • Check for wind noises and water leaks.

    Noise, Vibration and Harshness. Description and Operation

    Sound Deadeners and Insulators NOTICE: Mastic material is made of a combustible material and should be removed prior to carrying out welding procedures to the area...

    Corrosion Prevention. General Procedures

    Special Tool(s) / General Equipment Rust Protection Coating Gun Undercoating Gun Materials Name Specification ValuGard™ Premium UndercoatingVG101, VG101A -  ValuGard™ Rust InhibitorVG104, VG104A -  Motorcraft® Metal Surface Prep WipesZC-31-B -  Repair NOTE: Undercoating NOTE: The follo..

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    Ford Fiesta 2014 - 2019 Service Manual: Fuel Pump Driver Module (FPDM). Removal and Installation


    Removal NOTE: The FPDM is located under the carpet and under left front seat attached to the rear of the front cross floor support in front of the left front seat. NOTE: Removal steps in this procedure may contain installation details. Remove the LH front seat. Refer to: Front Seat (501-10 Seating, Removal and Installation). Remove the LH B-Pill..

    Ford Fiesta 2014 - 2019 Service Manual: Rear Door Window Regulator. Removal and Installation


    Removal NOTE: RH shown, LH similar. NOTE: Removal steps in this procedure may contain installation details. All vehicles Remove the rear door trim panel. Refer to: Rear Door Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation). Remove the adhesive tape covers. Vehicles with man..

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    Rear Wheel Speed Sensor. Removal and Installation

    Removal

    NOTE: Removal steps in this procedure may contain installation details.

    Remove the retainer and pull the rear splash shield outward.
    Disconnect the electrical connector and detach the wiring retainer.

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